You d probably air bend by using a 3 0 in.
Bending aluminum sheet at home.
As the apron comes up it will gently fold the sheet around the edge of the clamp bar at your chosen bend point.
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To make this easier you d start with your 6061 material in the soft t 0 state.
When it has reached the angle you re trying for release your pressure and remove the clamps.
Next put your wooden or metal form blocks in the vice and clamp your sheet of metal between the forms.
If your sheet metal is long ask a friend to stabilize the part hanging out from the form blocks so it doesn t affect the bend.
Die opening with a relieved profile.
When working with sheet metal one particularly useful piece of equipment is the brake.
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Say you re bending 0 25 in thick 6061 t6 aluminum to a 100 degree external angle 80 degree internal angle.
With both hands pushing downward on the outer 2x2 begin bending the metal sheet applying equal downward pressure at both ends.
Lift the handles of the apron to bend your sheet to the desired angle.
Aluminium cuts surprisingly easy with a decent table saw especially when you use a blade designed for cutting non ferrous metals.
Aluminum sheet metal metal stock the home depot store finder.
Metal shops have brakes mounted at different angles with automated braking arms however it is possible to bend sheet metal at home without the use of a brake.
For this you will need a table saw with a blade that has as many carbide teeth as possible and preferably sharp.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
To bend sheet metal in a vice start by marking a line on the metal where you want to bend it.
Simple sheet metal bender using a hand roller clamps and plywood.
This weakens the aluminium and creates a fracture line.
After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos.
Go slowly sheet aluminum is very soft so you won t need to use much force at all.
Flip the sheet over and repeat.